TIP TIG USA is responsible for TIP TIG sales in North & South America and Australia.
TIP TIG is
located at
The Philly Navy Yard.
1901 Kitty Hawk Ave.
Building 68 Philadelphia. PA. USA.
TIP TIG PROVIDES LESS WELD HEAT AND BETTER WELD QUALITY THAN TIG
AND
PROVIDES THOSE WELDS AT MIG WIRE FEED RATES.
Click on the Evolution of TIG icon if you want a
TIP TIG brochure.
IF VIDEOS STALL, REPLAY TWICE, BETTER SECOND TIME.
No other process can apply the weld control that TIP TIG applies
TIP TIG CARBON STEEL ROOT 2 G.
Video camera is wrong angle This carbon steel pipe root made with 70S-6 wire is being made from 6 to 12 o'clock. Same wire feed rate, constant weld travel rate, no starts / stops, a uniform root weld made 100% faster than any manual TIG welder can make. Note cleanliness of the untouched root and small HAZ.
IF VIDEOS STALL REPLAY TWICE, BETTER SECOND TIME.
TIP TIG WILL PROVIDE NUMEROUS NEW BENEFITS FOR THE WELD SHOP
TIP TIG VIDEOS
Think of the applications in which you would typically not consider the regular TIG mode and keep in mind that with the TIP TIG process those rules no longer apply, especially when the TIP TIG welds are made > 700% higher deposition than regular TIG. When Ziemanns one of the best engineering companies in Germany had a duplex ships container to weld they had lots of experience with pulsed MIG and FCAW on large fabrications and they were not happy with the inconsistent weld quality, the extensive grinding and the fumes generated. They selected TIP TIG.
Two hands on the light weight, water cooled TIP TIG torch and MIG wire feed rates attain TIG weld quality that pleases both the food and beverage industry and the shipping industry. This large duplex application is part of a ship's hold and the container will transport juice and other beverages. TIP TIG produced the all position welds with no concern for sluggish duplex, no weld defects, no weld grinding, no weld spatter, no weld cleaning and minimum distortion and fumes.
TIP TIG Welding Horizontal P91 Pipe.
Walking the TIG cup without concern for feeding the welding wire. Note the excellent, clean fluid weld that is enabled with higher current and faster weld travel rates.
The welder appreciates he can control the light weight water cooled torch with 2 hands. without concern about feeding a wire through his left glove.
When weld shops talk about TIG weld skills, it's important to note a primary aspect of those skills is the ability to consistently feed the weld wire at the right time into the optimum weld arc location. TIP TIG eliminates those skills.
This guy looks like he can weld the P91 pipe in his sleep.
Round and round the root I go, this is not the way they taught me to weld at the community college.
It's nice to occasionally steady yourself as you go all the way around the pipe in one go. I guess weld stops and starts in pipe roots are a thing of the past.
EVERY TWO MONTHS WE HAVE A TIP TIG WORK SHOP AT OUR FACILITY LOCATED
AT THE PHILADELPHIA NAVAL YARD. FOR INFO AND TO REGISTER
CLICK ON THE WORK SHOP LINK AT THE TOP OF THE PAGE..
We also invite you to visit our facility and bring or send your weld samples.
Make an appointment: E-mail Ed@tiptigusa.com or tom@tiptigusa .com
COMPANIES WHO HAVE ATTENDED THE TIP TIG WORK SHOPS.
AREVEA - EXON - WESTINGHOUSE - WELDING SERVICES - KELLY CONSTRUCTION - TI-FAB
DELTA AIRLINES - ARMISTEAD MECHANICAL - UNION METAL - MID STATE CONTRACTING - TRIUMPH FABRICATIONS - SIEMENS - ROLLS ROYCE - ENERFAB - DIAMOND POWER -
BODY COTE - SPACEX - NORTHROP GRUMMAN AND MANY MORE.
REAL WORLD TIG VERSUS TIP TIG WELD COST ANALYSIS.
The five all position steel and alloy steel
welds represent the majority of all welds.
Note the 140% conversion of 3/32 (2.4mm) regular TIG wire to the common 0.035 (1mm) wire used for TIP TIG.
Regular TIG
3/32 wire.
(Brkts is conversion
to
0.035 wire)
TIP TIG
0.035 wire.
inch/min
In contrast to regular TIG. Typical TIP TIG weld
%
increase.
[1] Pipe Root
10 to 14 inch/min (24 - 33 inch/min)
50 to 65
100 %
[2] Pipe Fill
12 - 14 inch/min (28 - 33 inch/min)
90 to 230
200 to 600%
[3] 1/8 Fillet
13 - 15 inch/min (31 - 36 inch/min)
125 - 140
275 to 325%
[4] 3/16 Fillet
13 - 15 inch/min (31 - 36 inch/min)
150 - 250
300 to 600%
[5] 1/4 Fillet
15 - 18 inch/min
(36 - 43 inch/min)
200 - 350
400 to 800%
Its not only more weld, the TIP TIG weld quality will be superior than regular TIG.
Note: All figures are typical, while some TIG welders will deposit more wire,
there are also TIP TIG welders that will provide higher wire feed rates.
A BASIC WELD FACT. IT TAKES TWO OR FOUR TIG AND SMAW
WELDERS TO DO THE WORK OF ONE TIP TIG WELDER.
ED'S MANUAL AND ROBOT WELD PROCESS CONTROL RESOURCES.
ED OPTIMIZED ROBOT WELDS FOR HUNDREDS OF COMPANIES.
A FEW OF HIS PROJECTS,
FORD F150 FRAME -
VOLVO CAB - CORVETTE FRAME-
HARLEY FRAME - NEW BEETLE SEATS
AND
THE ROBOT WELDS ON THE
WORLD'S LARGEST CATERPILLAR TRUCK.
For
more TIP TIG data on the patent pending TIP TIG weld process
contact
Ed Craig USA. Eastern Time. 828 658 3574.
E-Mail ed@tiptigusa.com or Tom O'Malley tom@tiptigusa.com.
To find out
more on controlling manual
and robot gage welds,
MIG short circuit,
spray, pulsed MIG or flux cored,
click on
"Ed's Training Resources.
The owners of TIP TIG USA are Ed Craig and Tom O' Malley.
TIP TIG web site is www.tiptigusa.com. Call Ed 828 658 3574. Cell 828 337 2695.
E-mail ed@tiptigusa.com or tom@tiptigusa.com.
I am currently away on vacation, please direct all TIP TIG enquiries to
TOM O' MALLEY at tom@tiptigusa.com
