Written by Ed Craig
www.weldreality.com
As changes to this site are frequent
please refresh before reading
CSA
Steels As
with all the steel data this is a guide only no warranteies are given on
data accuracy or on omissions
CAN3-G40.20-M81 REQUIREMENTS
FOR ROLLED WELDED STRUCTURAL STEELS CAN3-G40.21-M81 STRUCTURAL STEELS
G30.12.M BILLET STEEL BARS CONCRETE REINFORCEMENT G30.16M WELDABLE LOW ALLOY
STEEL DEFORMED BARS CONCRETE G164 HOT DIP GALVANIZED G189 SPRAYED METAL
COATING.
CSA
CLASS G40.21M (260W) THREE DIGITS = MINIMUM YIELD
IN MPa (260 MPa)
Metric Conversion 1000 psi
= ksi x 6.894 = MPa 1 MPa = 145.03 psi
CSA
CLASS G40.21M (260W)
LETTERS W-G-Q-T-R-A = Steel Characteristics
CSA
(W) Weldable construction steel impact properties
not considered. CSA (G) General construction
steels weld under controlled conditions. CSA (T)
Weldable with good impact properties. CSA (WT)
Welable Notch Tough Steels CSA (R) Atmospherica
corrosion Resistant Weathering Steels. CSA (A)
Weathering steels with good impact properties. CSA (AT)
Atmospheric Corrosion Resistant Weldable Notch Tough steels. CSA (Q)
Quenched Tempered Low Alloy Steels CSA (QT) Quenched
Tempered Low Alloy Notch Tough Steel Plate.
Steels | Yield
ksi | Tensile
ksi MPa | Description | Preheat
Post heat | UNS | Chemistry
weld data | CSA
23OG |
33 |
55-72 |
Construction
steels |
| |
carb 0.26 Mn 1.2
Si 0.4 E6010-11 E70XX E70S-3-6 E71T-1 |
CSA
260 T |
37 |
65-85 |
| | |
carb 0.2 Mn 0.5-1.5
E70XX E70S-3-6 E71T-1
|
CSA
260 W |
SEE
260 T |
| Note
CSA 260W 260WT - 300W compare with ASTM A36
|
|
| carb
0.2 Mn 0.5/1.5 E70XX E70S-3-6 E71T-1 |
CSA
SMAW SPEC W48.1M
E410XX = 60K Tensile
E480XX = 70 K Tensile
CSA SMAW SPEC W48.38 Low Alloy Mpa Tensiles.
E480 - E550 (80k) - E620 (90k)
- E690 (100k) E760 (110k)
Metric
Conversion 1000 psi = ksi x 6.894 = MPa 1 MPa = 145.03 psi
CSA Flux Cored Spec W48.5M. -
CSA Sub Arc W48.6M |
SMAW
and GMAW Mechanical Strength
E6010
Minimum Yield 50,000 psi Minimum Tensile 62,000 psi. E6011 Minimum Yield 50,000
psi Minimum Tensile 62,000 psi. E7010 Minimum Yield 60,000 psi Minimum Tensile
72,000 psi. E7018 Minimum Yield 60,000 psi Minimum Tensile 72,000 psi.
MIG E70S-3-6 Minimum Yield 60,000 psi Minimum Tensile 72,000 psi.
Mechanical Strength of Gas Shielded Flux Cored Electrodes from the ANSI/AWS
A5.29. 1198 Specification Low Alloy Steel Electrodes for Flux Cored Arc Welding
Steels | Yield
ksi | Tensile
ksi MPa | Description | Preheat
Post heat | UNS | Chemistry
weld data | CSA
300T | 43 | 65-90 | Weldable
steels with good impacts | |
| carb
0.22 Mn 0.8-1.5 Si 0.4 E70XX E70S-3-6 E71T-1 |
CSA
300W | See
300T | | Weldable
construction steel impact properties not considered. 300W- 300WT-350WT
- 350A -350AT-380W-380WT check ASTM A441 ASTM A500C | | |
carb 0.22 Mn0.5-1.5
Si 0.4 E70XX E70S-3-6 E71T-1 |
CSA
350G | 50 | 70-100 | Note
CSA 260W 260WT - 300W compare with | |
| carb
0.28 max Mn 1.65 max Si 0.4 E70XX E70S-3-6 E71T-1 |
CSA
CLASS G40.21M (260W) THREE DIGITS = MINIMUM YIELD
IN MPa (260 MPa)
Metric Conversion 1000 psi
= ksi x 6.894 = MPa. 1 MPa = 145.03 psi
CSA
CLASS G40.21M (260W)
LETTERS W-G-Q-T-R-A = Steel Characteristics
CSA
(W) Weldable construction steel impact properties
not considered. CSA (G) General construction
steels weld under controlled conditions. CSA (T)
Weldable with good impact properties. CSA (WT)
Welable Notch Tough Steels CSA (R) Atmospherica
corrosion Resistant Weathering Steels. CSA (A)
Weathering steels with good impact properties. CSA (AT)
Atmospheric Corrosion Resistant Weldable Notch Tough steels. CSA (Q)
Quenched Tempered Low Alloy Steels CSA (QT) Quenched
Tempered Low Alloy Notch Tough Steel Plate
Steels | Yield
ksi | Tensile
ksi MPa | Description | Preheat
Post heat | UNS | Chemistry
weld data | CSA
350W | 50 | 65-90 |
300W-
300WT-350WT - 350A -350AT-380W-380WT check ASTM A441 ASTM A500C IF
WELDING UNPAINTED WEATHERING STEELS CONSIDER E8018
W E80T1-W | |
| carb
0.28 max Mn 0.5 /1.5 Si 0.4 E70XX E70S-3-6 E71T-1 |
CSA
350T | 50 | 70-95 |
| | |
carb 0.22 Mn0.8-1.5
Si 0.4 E70XX E70S-3-6 E71T-1 |
CSA
350A | 50 | 70-95 | 300W-
300WT-350WT - 350A -350AT-380W-380WT check ASTM A441 ASTM A500C
| |
| carb
0.8 max Mn 0.75/1.35 Cr 0.7 Ni 0.9 Cu 0.2 / 0.6 E70XX
E70S-3-6 E71T-1 For weathering E8018W |
CSA CLASS G40.21M (260W)
THREE DIGITS = MINIMUM YIELD IN MPa (260 MPa)
Metric Conversion 1000 psi = ksi x 6.894 = MPa 1 MPa = 145.03 psi
CSA
CLASS G40.21M (260W)
LETTERS W-G-Q-T-R-A = Steel Characteristics
CSA
(W) Weldable construction steel impact properties not considered. CSA (G)
General construction steels weld under controlled conditions. CSA (T) Weldable
with good impact properties. CSA (WT) Welable Notch Tough Steels CSA (R)
Atmospherica corrosion Resistant Weathering Steels. CSA (A) Weathering steels
with good impact properties. CSA (AT) Atmospheric Corrosion Resistant Weldable
Notch Tough steels. CSA (Q) Quenched Tempered Low Alloy Steels CSA (QT)
Quenched Tempered Low Alloy Notch Tough Steel Plate
Steels | Yield
ksi | Tensile
ksi MPa | Description | Preheat
Post heat | UNS | Chemistry
weld data | CSA
350R | 50 | 70-95 | | |
| carb
0.16 Mn 0.75 Si 0.75 Cr 0.3 /1.25 Ni 0.9 Cu 0.2 /0.6 E8018W
| CSA
400G | 58 | 80
- 105 |
| | |
carb 0.28 MAX Mn
1.65 Si 0.4 MAX E70XX E70S-3-6 E71T-1 |
CSA
400W | 58 | 75-100 | 400W
- 400WT -400A - 400AT check ASTM A572-60-65 A607-60-65 | | | carb
0.23 Mn0.5 - 1.5 Si 0.4 E70XX |
CSA 400T | 58 | 75-100 | | | | carb
0.22max Mn 0.8-1.5 Si 0.4 E70XX E70S-3-6 E71T-1 |
CSA
400A | 58 | 75-100 | 400W
- 400WT -400A - 400AT check ASTM A572-60-65 A607-60-65 | |
| carb
0.2max Mn 0.75-1.35 Cr 0.7 Ni 0.9 Cu 0.2 0.6 E8018W
|
CSA ELECTRODE SPECIFICATION: CSA SMAW SPEC W48.1M
E410XX = 60K Tensile E480XX = 70 K Tensile CSA SMAW SPEC W48.38
Low Alloy Mpa Tensiles E480 - E550 (80k) - E620 (90k) - E690 (100k) E760 (110k)
Metric Conversion 1000 psi = ksi x
6.894 = MPa 1 MPa = 145.03 psi CSA Flux Cored Spec W48.5M CSA
Sub Arc W48.6M
SMAW
and GMAW Mechanical Strength
E6010
Minimum Yield 50,000 psi Minimum Tensile 62,000 psi. E6011 Minimum Yield 50,000
psi Minimum Tensile 62,000 psi. E7010 Minimum Yield 60,000 psi Minimum Tensile
72,000 psi. E7018 Minimum Yield 60,000 psi Minimum Tensile 72,000 psi.
MIG E70S-3-6 Minimum Yield 60,000 psi Minimum Tensile 72,000 psi.
Mechanical Strength of Gas Shielded Flux Cored Electrodes from the ANSI/AWS
A5.29. 1198 Specification Low Alloy Steel Electrodes for Flux Cored Arc Welding
AWS Classification | Tensile
ksi | Tensile
MPa | Yield
ksi | Yield
Mpa | E6XTX-X-XM | 60
- 80 | 410 - 550 | 50 | 340 |
E7XTX-X-XM | 70
- 90 | 480 - 620 | 58 | 400 |
E8XTX-X-XM | 80
- 100 | 550 -
690 | 68 | 470 |
E9XTX-X-XM | 90
- 110 | 620 -
760 | 78 | 540 |
E10XTX-K9-K9M | SEE
SPEC | | 88 | 610 |
(M)
means an argon mix req, 75 to 80 argon balance CO2 | All
DCEP | E71T-1
Second number 1 = all position | E70T-1
Second number 0 = flat and horizontal | |
What is Brittleness?
The ease
at which the weld or metal will break or crack without appreciable deformation.
When a metal gets harder it becomes more brittle. Preheat, inter-pass temp controls
and post heat all are designed to reduce the potential for brittleness.
Welding alloy steels often may require unique weld or heat treat considerations.
Compare CSA steels chemistry and mechanicals with a standard A36 steel or ASTM
designations provided. Remember this site is only a guide, weld responsibility
starts with "you" First verify the weld consumable and then the material
heat treat recommendations.
Steels | Yield
ksi | Tensile
ksi MPa | Description | Preheat
Post heat | UNS | Chemistry
weld data | CSA
480W | 70 | 85-115 | Check
ASTM A607-70 | | |
carb 0.26max
Mn 0.5-1.5 Si 0.4 | CSA
480T | 70 | 85-115 | | | |
carb 0.26 Mn 0.8-1.5
E8018 | CSA
480A | 70 | 85
- 115 | | |
| carb
0.2 max Mn 1-1.6 Cr 0.7 Ni 0.25 - 0.5 Cu0.2-0.6 E8018W
|
CSA
700Q | | >
101 | CSA
700QT - 77Q ASTM A514 A517 | | | carb
0.2max Mn 1.5 Si 0.15 - 0.35 boron <0.005 E11018-M |
What is Yield Strength?. The stress that can
be applied to a base metal or weld without "permanent
deformation is the yield strangth" of the metal.
The Tensile
Strength is the maximum tensile strength
that the metal or weld can with stand before "failure
occurs".
STRESS
RELIEVING (SR) BASIC GUIDELINES:
- STRESS
RELIEF - CONTROLLED HEATING & COOLING TO REDUCE STRESS.
- STRESS
RELIEF MACHINED PARTS FOR DIMENSIONAL STABILITY.
- STRESS
RELIEF SLOW HEATING AND COOLING REQUIRED
- CONFIRM
WITH CODE SPECIFICAIONS FOR STRESS RELIEF REQUIREMENTS.
TYPICAL
STRESS RELIEF SOAK TIME ONE HOUR PER INCH OF THICKNESS | SR
HEAT & COOL RATE PER HOUR 400oF 204oC DIVIDE THICKER PART |
PARTS
OF DIFFERENT THICKNESSES SR MAX TEMP DIFFERENCE 75oF 24oC | STRESS
RELIEF CARBON STEELS 1100oF 593oC TO 1250oF 677oC |
STRESS RELIEF
CARBON 0.5% Mo 1100oF 593oC TO 1250oF 677oC | SR
1% CHROME 0.5% Mo 1150oF 621oC TO 1325oF 718oC |
SR 1.25
% CHROME 0.5% Mo 1150oF 621oC TO 1325oF 718oC | SR
2% CHROME 0.5% Mo 1150oF 621oC TO 1325oF 718oC |
SR 2.25
% CHROME 1% Mo 1200oF 649oC TO 1375oF 746oC | SR
5% CHROME 0.5% Mo 1200oF 649oC TO 1375oF 746oC |
SR 7% CHROME
0.5% Mo 1300oF 704oC TO 1400oF 760oC | SR
9% CHROME 1% Mo 1300oF 704oC TO 1400oF 760oC | SR
12% CHROME 410 STEEL 1550oF 843oC TO 1600oF 871oC | SR
16% CHROME 430 STEEL 1400oF 760oC TO 1500oF 815oC |
SR 9% NICKEL
1025oF 552oC TO 1085oF 585oC | FOR
300 SERIES STAINLESS SR WILL RESULT IN CARBIDE PRECIPITATION |
WITH
LOW CARBON 300 SERIES MAX SR 1050oF 566oC | SR
400 SERIES CLAD STAINLESS 1100oF 593oC TO 1350oF 732oC |
SR
CLAD MONEL INCONEL Cu NICKEL 1150oF 621oC TO 1200oF 649oC | STRESS
RELIEF MAGNESIUM AZ31B 0 500oF 260oC 15 MIN | STRESS
RELIEF MAGNESIUM AZ31B H24 300oF 149oC 60 MIN |
HK31A H24 550oF 288oC
30 MIN HM21A T8-T81 700oF 371oC 30 MIN
|
MAGNESIUM
WITH MORE THAN 1.5% ALUMINUM STRESS RELIEF | MAGNESIUM
CAST ALLOYS AM100A 500oF 260oC 60 MIN | AZ-63A
81A 91C & 92A 500oF 260oC 60 MIN | |
When
steels are quenched and tempered, to match properties
electrode selection and
heat treatment recommendations will be critical.
What is Fatigue?The
ability of a metal or weld to withstand repeated loads. Fatigue failures occur
at stress levels less than the metal or weld yield strength. Some things that
can influence fatigue failure:
- Excess
weld profiles.
- Welds
which cause undercut.
- FCAW
or SMAW slag inclusions or porosity.
- Lack
of weld penetration.
- Excess
weld heat, typically from multi-pass welds without inter-pass temp controls.
- Items
to a part that adds restraint while welding.
- Items
added to a part that can concentrate stresses in a specific location.
- Incorrect
selection of filler metal, weld too weak or weld too strong.
What is Hardness?The
resistance of the metal or the weld to penetration. Hardness is related to the
strength of the metal. A good way to test a weld after the weld and heat treatment
are complete, is to test the hardness of weld and the base metal surrounding the
weld.
What is Ductility?
The amount
that a metal or weld will deform without breaking. Measured on welds by the %
of elongation in a 2 inch 51 mm test piece. An E71T-1 flux cored electrode should
result in a minimum of 20% elongation. An E70S--6 MIG weld should produce approx
22%.
What si Toughness?The ability of the metal
or weld sample at a predetermined temperature to withstand a shock. The
test for toughness measures the impact of a pendulum on a notched specimen. You
may see that the required impact properties for the metal or weld are 20ft-lbf
@ -20 F (27 j @ -29C)
If
you are welding a carbon steel and you don't know what the composition is or what
the weld consumable should be, try the following:
-
If the metal is thicker than 6 mm preheat to 150F.
- Use
either an E7018 stick electrode, an 0.035 or 0.045 E70S-6 MIG wire. For your all
position welds an E71T-1 electrode wire.
- For MIG welding use an argon 10 to 15% CO2 mix.
-
For flux cored use a mix with 20 to 25% CO2.
-
Ensure with multi-pass welds you use inter-pass temp control. Ensure the inter-pass
temp weld temperature does not exceed 200F.
-
If possible do destructive test of a weld sample.
-
If possible have the hardness and grain size checked after welding.
THERE SHOULD BE NO ALLOY ISSUES WITH THE WORLD'S BEST WELD PROCESS.
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